U.S. Researchers Use New Methodology to Simulate Metal Corrosion Rates

Water molecules (shown with red oxygen atoms and white hydrogen atoms) form complex dynamic structures around dissolved metal ions, shown in green. The ease with which these structures can form or break apart often controls the rate at which metals corrode. Image by Stephen Weitzner, LLNL.

Most metal alloys are prone to corrosion, which costs hundreds of billions of dollars of damage annually in the U.S. alone. Accurately predicting corrosion rates is a long-standing goal of corrosion science, but these rates depend strongly on the specific operating environment.

At the atomic scale, these environmental factors are associated with how quickly and easily metal ions dissolve and transport across solid-liquid interfaces.

With that in mind, scientists at the Lawrence Livermore National Laboratory (LLNL) (Livermore, California, USA) recently used molecular dynamics simulations to unveil and describe the dynamical behavior of dissolved metal ions and water—a key component of this corrosion puzzle.

They introduced a new methodology to describe the strength and nature of chemical bonding between rapidly moving ions in solution. These ions are surrounded by closely held water molecules in the so-called hydration shell, which fluctuates dynamically in ways that can be analyzed computationally.

The authors presented a recipe for how these fluctuations could be quantified to ultimately develop computational “descriptors” for the propensity of metals to dissolve in harsh environments. Their research appears in The Journal of Physical Chemistry Letters.

Beyond corrosion, fluctuations in the hydration shell dictate critical processes in interfacial phenomena relevant to a broad array of applications, including water desalination and crystallization, as well as electrochemical energy storage and conversion.

To that end, the team came up with three metrics to represent the dynamical softness of ion hydration shells in terms of their rigidity, deformability, and fluidity.

“Directly simulating ion transport across heterogenous interfaces remains technically challenging,” says Stephen Weitzner, lead author of the paper and a materials scientist at LLNL. “In many instances, we need to rapidly and accurately compare the effects of different environmental conditions on ion transport processes, but current simulation strategies can be too resource-intensive for high-throughput studies. So, we developed a set of dynamic metrics that provide a fast and intuitive way to compare the relevant chemical features.”

“Our analysis showed that the new set of dynamic metrics not only correctly encoded key physical behavior, but also could explain trends in ion behavior that were challenging to classify using conventional static descriptors,” he adds.

Beyond aiding the description and discussion of ion transport kinetics, the metrics could provide useful targets for the development of machine learning-based force fields that could dramatically accelerate future simulations of metal ion dissolution and transport rates without loss of accuracy, Weitzner says.

Other Livermore researchers include Tuan Anh Pham, Christine Orme, S. Roger Qiu, and Brandon Wood. The work is funded by LLNL’s Laboratory Directed Research and Development program.

Source: LLNL, www.llnl.gov.